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Course "Failure Mode and Effects Analysis (FMEA / FMECA) Methods"

The Failure Mode and Effects Analysis (FMEA) course will introduce you to one of the key tools for quality and risk management. You will learn how to systematically approach the identification of potential problems at the product or process design stage.

FMEA is a method that allows predicting possible failures in advance and assessing their impact on system operation, personnel safety, and the environment. It is applied in various industries: from mechanical engineering to IT and medical industry. Mastering FMEA will allow you to improve process reliability, reduce the number of defects, and effectively manage risks.

Duration
Cost
Relevance

3 days
60000
3 years
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TÜV Rheinland Certified

Management System

ISO 9001:2015
ID 9000012276

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RBI Concept company offers a professional development course on the application of FMEA / FMECA methodologies in industry. The training is aimed at specialists in design, operation, maintenance, and risk management at hazardous industrial facilities.

FMEA (Failure Mode and Effects Analysis)

Failure Mode and Effects Analysis is a systematic method for identifying potential failures in an object (equipment, process, software) and assessing their impact on the system, personnel, and environment.

FMECA (Failure Mode, Effects and Criticality Analysis)

An extended version of FMEA that includes quantitative or semi-quantitative assessment of failure criticality using risk matrices.

Main objectives:

  • Prevention of failures at the design or operation stage.
  • Risk reduction through early identification of weak points.
  • Improvement of system reliability and safety.

Who this course is for

The course will be useful for:

  • Chief project engineers
  • Risk management managers
  • Equipment design engineers
  • Operations and maintenance managers and specialists
  • Occupational health and safety specialists

What you will learn

After completing the course, you will be able to:

  1. Systematically identify possible failures at early stages of design or operation.
  2. Assess the probability, severity, and detectability of each risk.
  3. Develop measures to minimize negative consequences.
  4. Properly plan resources and focus on the most critical areas.
  5. Conduct comprehensive FMEA/FMECA analysis using standards and risk matrices.

Course content

Theoretical part:

  • Introduction to FMEA / FMECA: history, development, areas of application
  • Risk management fundamentals according to GOST R ISO 31000
  • Risk analysis methods according to GOST R ISO 31010-2011 and GOST R ISO 17776-2012
  • Regulatory framework: laws, orders, Rostechnadzor requirements
  • FMEA analysis algorithm
  • FMEA table construction, coefficients, scales, RPN
  • Criticality calculation (FMECA)
  • Legal framework: Federal Law №116, Rostechnadzor Orders, Decree №1192

Practical part:

  • Task 1. Identification of problem areas
  • Task 2. Preparation of preventive measures
  • Task 3. Analysis of failure consequences
  • Task 4. FMEA analysis for typical equipment (using a three-phase separator as an example)

Documents upon completion:

  • Digital course materials
  • RBI Concept certificate of training completion
  • Possibility of obtaining certificate of professional development with entry in the FRDO registry

Our sources

The program is developed taking into account the following regulatory documents:

  • GOST R 27-303-2021 (IEC 60812:2018)
  • MIL-STD-1629
  • Order of the Ministry of Industry and Trade №387 dated 03.11.2022