Corrosion protection design and material selection

Order project documentation — minimize risks, reduce costs and increase equipment reliability.

Forms of Cooperation

We offer flexible interaction formats adapted to your project tasks:

• Subcontracting relationships – integration of our specialists into the existing design organization team.
• Development of welding specifications – development of technical requirements considering corrosion risks.
• Engineering consulting – expert recommendations in related areas: chemistry, mechanics, metallurgy, corrosion.
• Outsourcing of design work – execution of individual stages of corrosion protection system design.
• Technical audit and expertise – independent verification of ready project documentation for compliance with standards and solution reliability.

Why is this important?

Corrosion is one of the main causes of accidents, leaks and premature equipment failure. Annual economic damage from corrosion amounts to up to 3.5% of GDP².

Proper material selection and effective corrosion protection at the design stage:

• prevent accidents and leaks,
• extend equipment service life,
• reduce OPEX and CAPEX,
• ensure compliance with international standards.

Work Stages

• Analysis of initial data.
• Study of technological process, raw material composition, operating conditions.
• Assessment of corrosive aggressiveness of media.
• Calculation of corrosion rates using Electronic Corrosion Engineer software.
• Development of MSD diagrams.
• Visual representation of material application zones according to NACE SP0407.
• Preparation of technical specifications.
• Coatings, monitoring system, inhibitors, Sour Service.
• Corrosion risk assessment (CRAS).
• Identification of critical zones and degradation mechanisms.
• Design of Integrity Operating Windows (IOW).
• Determination of safe operating modes.
• Formation of final reports and recommendations.
• Independent audit (upon request).
• Expert verification of solutions with conclusion issuance.

What You Get

1. Complete project documentation package:

• Material Selection Report (MSR).
• Material Selection Diagrams (MSD).
• Corrosion Risk Assessment Study (CRAS).
• RBI Management Manual.
• Corrosion Management Manual (CMM).
• Specifications and guidelines.

Documentation complies with international requirements (NACE, ISO, API, ASME, etc.)

2. Justified solutions based on precise calculations and deep analysis of operating conditions.

Why Choose Us

• ✅ Expertise: certified NACE / AMPP specialists with experience in implementing large projects.
• ✅ Tools: application of modern software for accurate forecasting.
• ✅ Full cycle: from philosophy development to technical integrity recommendations.
• ✅ Regulatory compliance: adherence to NACE, ISO, API, ASME, ASTM and other international standards.
• ✅ Audit and quality: independent verification of design solutions and improvement recommendations.

Business Benefits

Proper material selection at the design stage allows saving up to 90% of funds that could have been spent on eliminating corrosion consequences.

• Reduction in accident and leak frequency.
• Increase in equipment service life.
• Minimization of unplanned shutdowns and repairs.
• OPEX reduction through effective integrity management.

International Standards Compliance

Work is performed in accordance with:

• GOST
• NACE/AMPP
• ISO
• API
• ASME
• ASTM
• NORSOK

Additional Services

• Adaptation of project documentation to PED / AD 2000.
• Implementation of corrosion monitoring systems.
• Laboratory analysis of materials and damage causes.

📞 Contact us to discuss your project! We will help minimize corrosion-related risks and increase your equipment reliability throughout its entire lifecycle.

Sources

¹ Rostekhnadzor

² Vedomosti