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MainProfessional development in RBI ConceptRisk AcademyHAZOP Training

HAZOP Training

We present the "HAZOP" training course for acquiring skills in identifying potential hazards and operability problems at hazardous industrial facilities, and as a supplement, the LOPA course, which will enable conducting studies of the adequacy of protective measures identified in HAZOP.

The developed approach and curriculum allows for relatively easy mastery of the course even without specialized academic knowledge. The course is intended for: project managers, operations managers, process engineers, operators, and risk management specialists.

Form: full-time, distance, part-time
Duration
Cost
Relevance
1-3 days
from 40000 rubles.
3 years

You can take either a HAZOP training course or an extended HAZOP + LOPA course of your choice.

Contact us
TÜV Rheinland Certified

Management System

ISO 9001:2015
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At your service is a team of highly qualified engineers and managers who are at the center of information flows, have the necessary practical experience and modern methods of analysis and training. RBI Concept is your partner in business development with over 20 years of experience!

Training Programs

We offer 4 options for taking this course:

  1. Full HAZOP+LOPA course
  2. Full HAZOP course
  3. Shortened HAZOP+LOPA course
  4. Extended full PHA course (5 days)
3 days2 days1 day
HAZOP methodology+++
LOPA methodology+-+
HAZOP practical exercises+++
LOPA practical exercises+--
Skill development for executing each methodology step, adherence to mnemonic rules++-
Block discussions in seminar format with expert, case studies from group/expert practice++-
Convenient for quick introduction to working group analysis issues-±+
Development of probabilistic thinking, understanding the necessity of responsible enterprise activity planning+++

Block 1. Laws and regulations in industrial safety

  • Structure of laws and regulations of the Russian Federation.
  • Regulatory guillotine, Government Decree of the Russian Federation of August 6, 2020 No. 1192.
  • Regulatory legal acts (RLA) in the field of industrial safety of hazardous production facilities.
  • Federal Law No. 116 "On industrial safety of hazardous production facilities".
  • Rostechnadzor Order No. 533 of December 15, 2020.
  • GOST R IEC 61508 and 61511 series of functional safety standards.

Block 2. Risk assessment methods and risk management

  • Stages of industrial safety development.
  • Basic definitions.
  • Risk management system.
  • GOST R ISO 31000 – fundamental risk assessment standard.
  • Risk assessment methods according to GOST R ISO 31010-2011.
  • Process Hazard Analysis (PHA).

Block 3. HAZard and OPerability analysis HAZOP

  • Introduction to HAZard and OPerability analysis HAZOP.
  • HAZOP according to GOST R 27.012-2019.
  • Team composition.
  • Expert review principle.
  • Conducting the study.
  • Project division into parts/nodes.
  • Keywords.
  • Risk matrix.
  • Acceptable/target risk level.
  • Recommendations.

Block 4. Analysis of adequacy of safety measures and recommendations identified in HAZOP session using LOPA methodology

  • Layer of Protection Analysis LOPA.
  • LOPA analysis according to GOST R IEC 61511-3-2018.
  • Hazard identification.
  • Acceptable probabilities of risk realization.
  • Initiating events.
  • Independent protection layers.
  • Event probability factors.
  • Intermediate event probability.
  • Total intermediate event probability.
  • Safety function level.

Block 5. HAZOP and Functional safety in GOST IEC 61508 and GOST R IEC 61511

  • GOST IEC 61508 & 61511 and Functional safety.
  • Key role of HAZard and OPerability analysis HAZOP for functional safety.
  • Safety integrity level.
  • Functional safety lifecycle.
  • Systematization of functional safety requirements.

Block 6. Analysis report table

  • Report and recommendations preparation.
  • Examples of HAZOP and LOPA analysis.

Block 7. HAZOP and LOPA analysis practical exercises

Relevance

HAZard and OPerability (HAZOP) studies are recognized worldwide and are the leading qualitative risk assessment methodology.

In the last 5-10 years, Russian companies and legislators are increasingly turning to HAZOP methodology to improve safety of technological processes at hazardous production facilities (HPF).

HAZOP advantages for your business:

  • Improved safety of personnel and equipment.
  • Reduction of insurance premiums by up to 40%.

Compliance with requirements:

  1. Federal Law 116 "On industrial safety of HPF".
  2. Rostechnadzor Order No. 533 of December 15, 2020.
  3. GOST R 27.012-2019 "HAZard and OPerability analysis (HAZOP)".
  4. GOST R IEC 61511-3-2018 "Functional safety".

Conducting HAZOP helps achieve:

  • High safety level of designed and operated facilities.
  • Protection of personnel and environment.
  • Equipment operability and stable profit.

Importance of HAZOP methodology in the modern world

For almost 50 years, global industry has been guided by the motto "Safety first". This principle is supported by government requirements, such as Federal Law 116 "On industrial safety of HPF" and Rostechnadzor Order No. 533.

Training and results

Our specialists - practicing engineers conduct training on HAZOP methodology taking into account Russian GOSTs and international safety standards.

What you will get from the training:

  • Quality knowledge about risk management system.
  • Practical HAZOP application skills based on real examples.
  • Familiarity with LOPA methodology for quantitative risk analysis.
  • Certificate and set of information materials.
  • Training information is entered into the federal registry. FIS FRDO.

Duration and training format:

  • Format: in-person or online.
  • Course duration: 1-3 days.
  • Course language: Russian.

All participants receive digital copies of materials.